4.1 Physical repairs
88. As stated in recital 42 of the CRA, ‘where a product with digital elements is subject to ‘refurbishment’, ‘maintenance’ and ‘repair’ as defined in Article 2, points (18), (19) and (20), of Regulation (EU) 2024/1781 of the European Parliament and of the Council, this does not necessarily lead to a substantial modification of the product, for instance if the intended purpose and functionalities are not changed and the level of risk remains unaffected. However, an upgrade of a product with digital elements by the manufacturer might lead to changes in the design and development of that product and might therefore affect its intended purpose and compliance with the requirements set out in this Regulation’. This is consistent with Section 2.1 of the Blue Guide, which recalls that ‘a product subject to important changes or overhaul after it has been put into service must be considered as a new product if: i) its original performance, purpose or type is modified, without this being foreseen in the initial risk assessment; ii) the nature of the hazard has changed or the level of risk has increased in relation to the relevant Union harmonisation legislation; and iii) the product is made available (or put into service if the applicable legislation also covers putting into service within its scope). This has to be assessed on a case-by-case basis and, in particular, in view of the objective of the legislation and the type of products covered by the legislation in question’.
89. Operations of refurbishment, maintenance or repair which result in physical modifications of products already placed on the market do not necessarily amount to substantial modifications. A case-by-case assessment should therefore be performed, to ascertain whether such physical modification affects the product’s compliance with the essential requirements of Part I of Annex I, or results in a change to the product’s intended purpose covered by the cybersecurity risk assessment.
90. Replacing defective parts or worn items by parts that perform better (e.g. because of technical progress or because the old part is no longer produced) does not in itself trigger a substantial modification of the repaired product. It only does so if the performance change or the way the repaired product operates (i) affects the product’s compliance with the essential requirements or (ii) results in a change to the intended purpose that was not covered by the original risk assessment.
The manufacturer of a computer server performs a repair operation, switching out a defective RAM with a new, better performing one. The server’s compliance with the essential requirements is not affected. The server performs better, but its new performance remains within the server’s intended use as considered in the cybersecurity risk assessment. The computer server is not considered to be substantially modified.
The manufacturer of the computer server performs a similar operation as in example 1, but the operation leads to a significant change in the server’s behaviour by altering the way core functions are executed. The manufacturer had not considered the server’s new behaviour in its original risk assessment, thereby potentially affecting the product’s compliance with the essential requirement. The computer server is considered to be substantially modified.
4.2 Spare parts
91. Article 2(6) of the CRA establishes that spare parts intended to replace identical components and manufactured according to the same specifications as those components are not subject to the CRA. Recital 29 further states that the exemption covers both spare parts for products made available before the CRA entered into application, and spare parts that have already undergone a conformity assessment procedure as laid down in the Regulation.
92. Accordingly, where a spare part is identical to a component already included in a product either placed on the market before the CRA’s date of application or that has been placed on the market in compliance with the CRA, that spare part is not itself subject to the CRA.
93. By contrast, where a spare part is not identical to the original component, that spare part constitutes a product in its own right and is therefore subject to the CRA. In such cases, compliance with the essential cybersecurity requirements must be assessed in light of the spare part’s intended purpose. Of particular relevance is the spare part’s function of ensuring compatibility or interoperability with an existing product, including where that product is a product placed on the market before the CRA entered into application. Where certain essential requirements cannot reasonably be met due to that intended purpose or technical constraints, the manufacturer must reflect this in the cybersecurity risk assessment and implement appropriate alternative or compensatory risk-mitigation measures, in order not to undermine the product’s security. As also discussed in 2.5 Complex systems, both the technical documentation and the information and instructions to the user play a key role in transparently describing the identified constraints, the associated cybersecurity risks and the risk mitigation measures implemented.
94. As explained in 4.1 Physical repairs, replacing defective parts or worn items by parts that perform better does not in itself trigger a substantial modification of the repaired product.
A manufacturer placed a connected industrial controller on the EU market in 2026, before the date of application of the CRA. In 2028, a digital communication module in that controller fails. The manufacturer supplies a replacement module that is identical and manufactured according to the same specifications as the original.
In this case, the replacement module falls within the scope of the exemption in Article 2(6). The spare part is not itself subject to the CRA, even though it is a product with digital elements, because it replaces an identical component in a product placed on the market before the CRA applied. The repair does not constitute a substantial modification of the product.
A manufacturer placed a connected industrial controller on the EU market in 2026, before the date of application of the CRA. In 2028, a communication chip in that controller fails. As the manufacturer no longer manufactures that chip, it supplies a newer chip with equivalent functionality, but with a different design or firmware, in order to maintain compatibility and continued operation.
In this case, the replacement chip does not benefit from the exemption in Article 2(6) because it is not identical and not manufactured according to the same specifications. It therefore constitutes a product subject to the CRA. Compliance of the replacement part must be assessed in light of its intended purpose, including its role in ensuring interoperability with the product placed on the before the CRA entered into application. However, the repair of the controller does not in itself amount to a substantial modification, provided that the intended purpose and cybersecurity risk profile of the controller remain unchanged.
A manufacturer places on the market a smart building controller in 2028 in compliance with the CRA. In 2029, a defective digital interface board is replaced with a board that is identical and manufactured according to the same specifications. In this case, the replacement board falls within the scope of the exemption in Article 2(6). The spare part is not itself subject to the CRA, even though it is a product with digital elements, because it replaces an identical component in a product already placed on the market. The repair does not constitute a substantial modification of that product.
A manufacturer places on the market a smart building controller in 2028 in compliance with the CRA. In 2029, the wireless module in that controller fails. As the manufacturer no longer manufactures that module, it supplies a new module that performs the same function using the same communication protocols and security mechanisms, but based on a different chipset or updated firmware in order to maintain availability.
In this case, the replacement module does not benefit from the exemption in Article 2(6) because it is not identical and not manufactured according to the same specifications. It therefore constitutes a product with digital elements subject to the CRA. Compliance of the replacement part must be assessed in light of its intended purpose, including its role in ensuring interoperability with the existing product. However, the repair of the controller does not in itself amount to a substantial modification, provided that the intended purpose and cybersecurity risk profile of the controller remain unchanged.
4.3 Software updates as substantial modifications
95. Software development is iterative in nature, with software products already placed on the market being frequently and continuously updated. In this context, it is useful to provide more guidance to ascertain when software is to be considered substantially modified. Such guidance is intended in particular to help manufacturers of software products who make changes to their own products determine whether those changes amount to a substantial modification.
96. As stated above, Article 3(30) of the CRA establishes that a change qualifies as a substantial modification where it:
a. affects the product’s compliance with the essential cybersecurity requirements; or
b. results in a modification to the intended purpose for which the product was originally assessed.
97. Recital 39 further indicates that a product is substantially modified where a change alters the level of cybersecurity risk, and where such altered or additional risk has not been considered by the manufacturer in its risk assessment and, consequently, in its implementation of the essential requirements. A manufacturer should therefore assess, on a case-by-case basis, whether a software update introduces new or increased cybersecurity risks, and whether such risks were already addressed in its original risk assessment.
98. Where a product introduces new functionalities that result in a change to the product’s intended purpose as a whole, it is likely that the manufacturer did not consider such changes in its original risk assessment. In such circumstances, the change would generally qualify as a substantial modification.
A manufacturer places on the market a dashboard that collects data from machines and displays trends and alerts, without having the ability to control such machines. The manufacturer subsequently develops a new version of that dashboard, introducing functionalities that enable it to control the machines, including by adjusting operating parameters and restarting machines following fault conditions. As a result of these changes, the dashboard’s intended purpose has evolved beyond what was envisaged in the original risk assessment, shifting from a situational awareness tool to a product intended to exercise operational control over other devices. The dashboard has therefore been substantially modified.
A manufacturer places on the market a consumer software application intended to organise and display personal data, such as emails, messages, or documents, and to support basic search and filtering functions. The manufacturer subsequently introduces an update that enables the application to automatically analyse user content in order to generate behavioural profiles and make automated decisions affecting the prioritisation, suppression, or recommendation of content without user intervention. As a result of this change, the software’s intended purpose shifts from a user-controlled information management tool to an automated decision-making system, which was not envisaged in the original risk assessment. The application has therefore been substantially modified.
99. At the same time, however, it is possible that a manufacturer progressively introduces new functionalities already included in its original risk assessment. The manufacturer has anticipated the development of those functionalities, has already described and assessed the associated risks, and has implemented appropriate mitigation measures to ensure continued compliance with the essential requirements. Updates of this nature should therefore not be regarded as substantial modifications.
A messaging application is initially released with functionality limited to one-to-one messaging. The manufacturer’s original risk assessment covers the later introduction of group messaging, including for example the increased complexity of message routing. In a subsequent update, the manufacturer adds a group chat functionality together with administrator controls and moderation tools that were already foreseen and assessed in the original design. The update implements functionalities that fall within the scope of the original intended purpose and risk assessment. The messaging application has therefore not been substantially modified.
A production monitoring system is placed on the market with read-only dashboards enabled, while automated control features are present in the system architecture but remain disabled. The manufacturer’s original risk assessment explicitly covers the future activation of automated control loops, including the cybersecurity risks associated with closed-loop control, as well as safeguards such as operator override mechanisms and fail-safe states. In a later update, the manufacturer enables the automated control features and activates the safeguards as originally assessed. The production monitoring system has therefore not been substantially modified.
100. Conversely, even limited or seemingly minor new functionalities may introduce significant cybersecurity risks, if such risks were not included in the original risk assessment and may impact compliance with the essential requirements. The assessment of substantial modification should therefore not be based on the scale or complexity of the change, but on its potential effect on the product’s cybersecurity risk profile.
A manufacturer introduces an update to a software application adding a ‘remember me’ or persistent login feature that stores authentication tokens locally to improve user convenience. Although the functionality is limited in scope, it introduces new risks related to token theft, unauthorised access, and session hijacking that were not considered in the original risk assessment. The update therefore affects compliance with the essential requirements. The software application has been substantially modified.
A manufacturer adds a new logging and diagnostics feature to an existing software product, enabling detailed system logs to be exported for troubleshooting purposes. While the functionality appears minor, it results in the collection and storage of sensitive operational data in an unencrypted format, introducing risks of data exposure that were not previously assessed or mitigated. The change may therefore have a significant impact on the product’s cybersecurity risk profile. The software product has been substantially modified.
101. In line with recital 39 of the CRA, security updates are generally not to be regarded as substantial modifications, as their primary purpose is to reduce the level of cybersecurity risk associated with the product. A security update that does not modify the product’s intended purpose and does not introduce new cybersecurity risks should therefore not be considered a substantial modification. This includes where certain functionalities are modified or constrained solely for the purpose of mitigating identified vulnerabilities and ensuring continued compliance with the essential requirements.
A manufacturer deploys a security update to address a vulnerability in the product’s code base by correcting an input validation error that could lead to a buffer overflow, or by fixing a logic flaw allowing authentication bypass through improper session token validation. The update modifies the internal implementation of the software without affecting the product’s intended purpose or introducing new exposure. Such an update is intended exclusively to reduce the cybersecurity risk. The security update should not be considered a substantial modification.
A manufacturer introduces a security update that strengthens existing security configurations, such as tightening firewall rules, disabling unused network ports, changing default administrator password policies, or making multi-factor authentication mandatory where such functionality was already available or foreseen. Although the update may affect how users configure or access the product, it does not alter the product’s intended purpose and serves solely to enhance its security posture. The security update should not be considered a substantial modification.
A manufacturer places on the market a software product that secures communications using a configurable encryption framework supporting multiple cryptographic algorithms and key sizes, as described in the product’s technical documentation and original risk assessment. The risk assessment covers all the cryptographic options provided in the product and anticipates the future deprecation of certain algorithms. The risk assessment also includes mitigation measures, such as cryptographic agility, internal key management, and compatibility testing. In response to emerging cryptographic guidance, the manufacturer deploys a security update that disables a deprecated algorithm and activates a stronger, already supported alternative, without introducing new external dependencies or altering data flows. As the update implements a security measure that was foreseen and assessed as part of the original design, and it does not alter the product’s intended purpose or trust model, the security update should not be considered a substantial modification.
102. By contrast, a security update may qualify as a substantial modification where, notwithstanding its security objective, the update results in the product’s intended purpose being modified beyond what was originally foreseen or introduces cybersecurity risks not foreseen in the original risk assessment.
A manufacturer places on the market a software product intended to provide local file encryption for data stored on a user’s device, enabling users to encrypt and decrypt files on demand. Following the discovery of a vulnerability in the encryption workflow, the manufacturer deploys a security update that removes local encryption functionality and instead requires all files to be uploaded to, stored in, and processed by a remote encryption service operated by the manufacturer. As a result of this change, the product no longer performs local encryption as originally intended, instead functioning as a remote encryption and data processing service. Although the update is introduced for security reasons, it fundamentally alters the product’s intended purpose in a manner not foreseen in the original risk assessment and therefore qualifies as a substantial modification.
A manufacturer places on the market a software product that relies on an established encryption protocol and an internally managed key lifecycle to secure communications between components of the product. In response to newly identified cryptographic weaknesses, the manufacturer introduces a security update that replaces the existing encryption mechanism with a different protocol requiring the use of an external key management service operated by a third party. As a result of this change, the product’s trust model, dependency structure, and data flows are materially altered, introducing new external interfaces and reliance on third-party services not considered in the original risk assessment. Although the update is security-driven, it introduces new cybersecurity risks, and therefore qualifies as a substantial modification.
103. As stated in point 98 above, whether a software update constitutes a substantial modification should be assessed on a case-by-case basis. When performing this assessment, manufacturers may consider, in a non-exhaustive manner, whether the software update:
a. introduces new threat vectors, such as additional interfaces, communication channels, execution environments, or external dependencies through which threats could materialise;
b. enables new attack scenarios, including for example new ways in which unauthorised access, manipulation, interference or misuse of the product, or of data processed by it, could plausibly occur;
c. changes the likelihood of previously identified attack scenarios, for example by lowering the effort or expertise required to exploit them, increasing exposure to untrusted actors, or weakening existing safeguards;
d. changes the potential impact of previously identified attack scenarios, including for example the scope of affected data or functions, the severity of operational, safety or economic consequences, or the ability to detect, contain or recover from an incident.
104. In some cases, a software update does not introduce new threat vectors, does not enable new attack scenarios, and does not materially alter the likelihood or impact of previously identified attack scenarios. This may indicate that the update does not introduce new or increased cybersecurity risks, provided that the assumptions and mitigation measures relied upon in the original risk assessment remain valid and effective. It is therefore likely that the update does not qualify as a substantial modification.
105. Conversely, a software update may introduce new threat vectors, enable new attack scenarios, or materially alter the likelihood or impact of existing attack scenarios. In such cases, the manufacturer should reassess the product’s cybersecurity risks and determine whether the essential requirements continue to be met, including whether the update introduces new or increased risks not foreseen in the original risk assessment.
106. Whether a software update qualifies as a substantial modification is relevant when determining whether certain obligations under the CRA apply, as set out in point 87. However, irrespective of that qualification, manufacturers remain responsible for ensuring the security of software updates and of their product with digital elements during its support period, in accordance with the vulnerability handling requirements set out in Annex I, Part II of the CRA. Furthermore, regardless of whether software updates qualify as substantial modifications or not, manufacturers are required to keep the risk assessment and the technical documentation accurate, complete and continuously up to date, in accordance with Articles 13(7) and 31(2).
4.4 Consequences of a substantial modification
107. Where a product modification qualifies as a substantial modification, the modified product is to be treated as a new product for the purposes of the CRA. As a result, the act of making the substantially modified product available on the market constitutes a new placing on the market.
108. In such cases, the natural or legal person who carries out the substantial modification, or has the modification carried out, is to be regarded as the modified product’s manufacturer, irrespective of whether that person was involved in the original design or placing on the market of the product. Where the substantial modification is carried out by the original manufacturer, including in the context of iterative development of software products, that manufacturer remains the manufacturer for the purposes of the CRA. However, the substantially modified product is to be considered as newly placed on the market.
109. In accordance with Section 2.1 of the Blue Guide, ‘the technical documentation has to be updated in as much as the modification has an impact on the requirements of the applicable legislation. It is not necessary to repeat tests and produce new documentation in relation to aspects not impacted by the modification. It is up to the natural or legal person who carries out changes or has changes carried out to the product to demonstrate that not all elements of the technical documentation need to be updated. The natural or legal person who carries out changes or has changes carried out to the product shall be responsible for the conformity of the modified product and draw a declaration of conformity, even if they use existing tests and technical documentation’.
110. Therefore, the natural or legal person placing the substantially modified product on the market may re-use existing documentation and tests for aspects of the product that are not impacted by the substantial modification. Particularly where the manufacturer places substantially modified versions of the same product on the market, the conformity assessment procedure should focus on the substantially modified parts of the product with digital elements. Similarly, where a third-party conformity assessment is performed, the conformity assessment body should focus its assessment on the substantially modified parts. For unchanged parts of the product, it may re-use existing documentation and test results.
111. In accordance with Article 69(2) of the CRA, products that were placed on the market before 11 December 2027 are subject to the Regulation only if, from that date, they undergo a substantial modification.
112. For products that were placed on the market before 11 December 2027, manufacturers who did not apply the CRA at the time of initial placement on the market must be able to demonstrate upon request of a market surveillance authority that subsequent updates do not constitute a substantial modification. Carrying out a cybersecurity risk assessment that covers the elements of Article 13(2), including documented demonstration of compliance with the essential cybersecurity requirements should make it easier to establish that a software update does not affect the intended purpose, the cybersecurity risk profile or the compliance of the product, and therefore does not amount to a substantial modification within the meaning of Article 69(2).
113. Where the update constitutes a substantial modification, the manufacturer is required to comply with the CRA in its entirety before placing the substantially modified product on the market, as well as for the duration of the product’s support period.